Manufacturing

Architectural topology

The entire Manufacturing building may or may not contain different areas dedicated to specific functions.

 Staff parking
    Staff parking is the space where Employees Park their car and the same area where factory employees and subcontractor arrives through factory buses or private transportation. Executive Staff come in their car and park their car as designated areas. In these Parking Area some of the parking spots is dedicated to Electrical Vehicle cars to charge their car freely which is power through solar PV Panels. Lighting Control – Timers, Light Sensor Interface; EVCI – Terra Chargers; Power Distribution – Packaging and Solution; Energy Management; Energy Management – BMS / Active Energy; Drives and Motor –Low Voltage Motors. 

Entrance and lobby
    These are common area which staff and factory worker used to commute to different spaces inside factory. HVAC Control – AHU Control, Air Quality; Lighting Control – Occupancy Control, Day Light control, On Off Control; HVAC Control – Smoke Control system; Power Distribution – Sub Distribution Board / Distribution Board; Emergency lighting – Emergency Luminaries and exit sign.

Factory manager office
    This space is primary in use by factory manager from here he can log into different system and view different system status related production, power distribution system and Energy consumption of the factory. Room Wiring and control – User Interface for Lighting and FCU control; Lighting Control – Occupancy Control, Day Light control, On Off Control; Energy and Asset Monitoring; Ower Distribution System; HVAC Control – Integra or ASPECT; Emergency lighting – Emergency Luminaries and exit sign.

Open space
    The open space office is in use by the staff from account, finance and Factory Operation team, Automation team, HSE Team and facility staff. It very important to provide them comfortable, secure, and convenient environment so that they work proactively and focus on their work. HVAC Control – AHU Control, Air Quality, VAV Control; Lighting Control – Occupancy Control, Day Light control, On Off Control; Emergency lighting; Power Distribution – Distribution Board; Emergency lighting – Emergency Luminaries and exit sign.

Training room
    It’s a space where staff and workers gather for training on Health and safety, training from OEM who supplied different system inside the factory and annual gathering with staff and workers. HVAC Control - AHU & FAHU Control and Monitoring; Power Distribution – Sub Distribution Board / Distribution Board; Lighting Control – On off control, Dimming Control and Occupancy control, Daylight; Saving, Curtain Control; Drives and Motor – HVAC Motors and VFD; Drive and Motor – Smart Sensor; Emergency lighting – Emergency Luminaries and exit sign.

Factory canteen
    It’s a large space inside the factory where factoryworker during their shift take their breakfast, lunch and dinner depending on what shift they are working. it very important to maintain good quality of the air in this area because of large number of people are gathered and sitting near to each other. HVAC Control –FAHU Control and Monitoring, Air Quality; HVAC Control – Exhaust Fan control; Power Distribution – Sub Distribution Board / Distribution Board; Lighting Control – On off control, Dimming Control and Occupancy control, Daylight Saving; Drives and Motor – IEC Low Voltage Motors, HVAC VFD, Smart Sensor; Emergency lighting – Emergency Luminaries and exit sign.

Control room
    The control room is some sense very different from the control rooms of the other building types. For Manufacturing industries in can be inside the factory and sometime outside the factory in separate floor. A large space of the complete floor dedicated. HVAC Control – VAV Control, FCU Control, Air Quality; Power Distribution – Sub Distribution Board / Distribution Board; Power Distribution – UPS; Energy Management – Optimax; Energy Management – BMS / Active Energy; Lighting Control – On off control, Dimming Control and Occupancy control, Daylight Saving; Drives and Motor – IEC Low Voltage Motors, Smart Sensor; Emergency lighting – Emergency Luminaries and exit sign.

Laboratory
    The purpose of the laboratory within the laboratory is to check the incoming sample that will be sent to the processing area to ensure that it meets the required quality standards. The sample is also brought for inspection from the processing area for quality control purposes and to verify its compliance with the different regulatory standards respected by the factory. HVAC Control - VAV Control, FAHU Control, Exhaust Control; HVAC Control – Smoke Control; Motor and driver - IEC Low Voltage Motors, Smart Sensor, HVAC VFD; Power Distribution – UPS; Emergency lighting – Emergency Luminaries and exit sign.


Processing
    HVAC Control – FAHU Control; HVAC Control – Exhaust Control; HVAC- Industrial Dust Collector; Lighting Control – Dimming – On Off – Lux Level Control; Emergency Lighting; Power Distribution – UPS; Power Distribution – Power Conditioning; Power Distribution - MCC; Power Distribution – Low Voltage Switch gear; Emergency lighting – Emergency Luminaries and exit sign; Drive and Motors - HVAC Drives, IEC Low Voltage Motors; Drive and Motor – Smart Sensor.  Industrial Dust Collector: An industrial dust collector is a type of air pollution control equipment used in factories, plants, warehouses and other industrial or commercial settings to meet environmental and workplace safety requirements.

HVAC Control – FAHU Control
    Air treatment for mission critical facilities like food processing area and laboratorie requires special attention. It should be filtered to a certain extent so no contaminants would enter the laboratory space. Heavy filtering requires fine filters, introducing a substantial pressure drop in the system. So, when selecting a variable speed technology, it’s critical to make sure the fan can overcome such a resistance. Thus, modern EC fans are often not able to overcome the resistance and create a high pressure in the system, and are being replaced with traditional motor technologies like induction, permanent magnet or SynRM. IE5 efficiency motors for the highest energy saving in the system. HVAC drives on top increase the savings further, while maintaining the overpressure or under pressure in the laboratory and keeping the air pure

Cold room
    Cold rooms can be also called refrigeration chambers which are designed to maintain certain conditions inside. Cold rooms are used for storing temperature-sensitive products. The design behind cold rooms that allows them to function efficiently isn’t so different from any other refrigeration system. Cold rooms use compressors, condensers, fans, and evaporators to maintain temperature within the unit. After a gas refrigerant gets compressed in the compressor it expands, and the gas absorbs energy. The hot gas flowing from the compressor passes over the evaporator coils and, after liquifying under high pressure, this cools the evaporator coils and the surrounding air. To maintain temperature, cold rooms must also be well insulated. HVAC Control - Cold Room Monitoring; Motion – HVAC Drives, IEC Low Voltage Motors, Smart Sensor; Lighting Control- On Off Actuators; Power Distribution – Main Distribution Board, UPS; Emergency Lighting.

Packaging area and storage facility
    In Packaging there are number of processes which is related to palletising of product. The Products packed here can go to large warehouse facility or can be dispatched to the retailers. Power Distribution- Main Distribution Board; Power distribution – Power Conditioning; Power Distribution – UPS; HVAC Control – AHU Control; HAVC Control – Smoke Control system; Lighting Control – Day Light Control; Lighting Control – DALI; Emergency Lighting; Drives and Motor – IEC Low Voltage Motors, Smart Sensor

Fleet parking
    In this space large truck at parked inside the factory premises collect the packed material from factory and then take it to their relevant destination for warehouse or either retailers. At spare time these EV Truck can be powered from Electrical vehicle charging infrastructure that is being powered from renewable energy source. Lighting Control -Timer, outside Light Sensor Interface; EVCI – Terra Chargers; Power Distribution – HVC BUS & TRUCK; Energy Management – Optimax; Energy Management – BMS / Active Energy. 

Mechanical/plant room
    A plant room is a room or space in a building dedicated to the mechanical equipment and its associated electrical equipment. Depend upon factory size the number of mechanical room will change in factory. Most cases will have mechanical room spread across the building and near to the area where they are serving. Mechanical room can have mechanical devices: HVAC Control - Chilled Water Circulation – Primary and Secondary; HVAC Control - Heat Exchanger; HVAC Control - AHU & FAHU Control and Monitoring; HVAC Control – Boiler’s control; HVAC Control – Chiller control; HVAC Control – Exhaust Fan control; Lighting Control – On off control, occupancy control; Drives and Motor – IEC Low Voltage Motors, and HAVC VFD, Smart Sensor, Industrial cooling direct drive motor and VSD packages

Electrical room
    There are various electricals located inside the Factory some are near Processing Area's where there is large utilisation of electricity these room contain equipment such as main distribution board, sub main distribution board. On the other hand, Main Electrical room or some time outside the building where there is dedicated room, or it can be inside EHouse which is located in factory premises. The EHouse has MV SWG, transformer and Low Voltage SWG. Power Distribution -MV Primary Switchgear, MV Secondary Switchgear; Protection relay; Power Distribution – LV SWG, MCC panel; Power Distribution – Packaging solution, Microgrid; Power Distribution – Battery Energy storage; Energy Management; HVAC Control - AHU Control; Emergency Lighting.